Process Development, Scale-Up, and Engineering Assistance

Services

Process Development, Scale-Up, and Engineering Assistance

At Seprex, we provide comprehensive process development, scale-up, and engineering assistance services to help clients achieve efficient, cost-effective, and scalable chemical processes. From concept to commissioning, our expertise ensures your process technology is optimized for maximum performance and reliability.

Process Development Services

We collaborate closely with our clients to develop innovative and efficient processes that meet specific goals.

Feasibility Studies

Assessing technical and economic viability for new or existing processes.

Process Optimization

Enhancing yields, reducing waste, and improving energy efficiency.

Technology Development

From ideation to pilot plant implementation, with a focus on sustainability and precision.

Scale-Up Solutions

Translating lab-scale results into pilot and commercial-scale success is our forte.

Seamless Scale-Up

Minimizing risks during the transition from lab to production scale.

Data-Driven Design

Leveraging advanced simulation tools to predict scale-up behavior.

Integrated Support:

Providing solutions for upstream and downstream processing needs.

Engineering Assistance

Translating lab-scale results into pilot and commercial-scale success is our forte.

Troubleshooting

Identifying and resolving operational bottlenecks.

Data-Driven Design

Tailoring designs to specific process requirements.

Process Simulation:

Using cutting-edge modeling tools to refine and validate designs.

In-House Kilo Lab Facility

Our state-of-the-art kilo lab facility is designed for small-scale trials and process optimization, providing clients with:

• Access to advanced pilot plant systems for experimental validation.
• Real-world testing environments to improve processes and reduce risks.
• Comprehensive data collection to support scale-up and commercialization.

Pilot Scale Trial Facilities

Pilot Scale Fixed Bed Reactor Unit

This versatile system supports a wide range of reactions and process studies.

  • Reactor Temperature: Up to 1000°C
  • Reactor Pressure: Up to 50 bar(g)
  • Preheated Temperature: 350°C
  • Automation: PLC-Based Control System

Pilot Scale Batch Reactor Unit

Designed for precision separation in batch or continuous operation.

  • Mode: Batch and Continuous
  • Reboiler Volume: 40 liters
  • Reboiler Temperature: Up to 300°C
  • Column Operating Pressure: Full vacuum to 20 bar(g)
  • Column Height: 9 meters
    • Automation: PLC-Based Control System

Pilot Scale Distillation Unit

Ideal for evaluating batch processes with exceptional control and accuracy.

  • Reactor Volume: 85 liters
  • Reactor Temperature: Up to 180°C
  • Reactor Pressure: 10 bar(g)
  • Automation: PLC-Based Control System

Pilot Scale Continuous Flow Reactor Unit

Built to handle diverse flow chemistry applications at a range of conditions

  • Reactor Volume: 10 ml to 5 liters
  • Reactor Temperature: Up to 180°C
  • Reactor Pressure: 50 bar(g)
  • Automation: PLC-Based Control System

Why Partner with Seprex?

Choosing Seprex gives you access to:

World-Class Expertise

Decades of experience in process development and engineering.

Cutting-Edge Facilities

Advanced trial and pilot-scale infrastructure for reliable testing.

Turnkey Solutions:

End-to-end support from concept to commissioning.

Commitment to Excellence

Dedicated to delivering high-performance, cost-effective solutions.

Pilot Scale Fixed Bed Reactor unit

Pilot Scale Distillation unit

Pilot plant

Pilot Scale Batch Reactor unit

Pilot Scale Continuous Flow Reactor unit

Contact us

Explore how Seprex can help accelerate your process development and scale-up journey. Contact us today to discuss your project and schedule a facility tour!